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Case Studies

Project Stories

Real solutions delivered for real clients across industries

For over 30 years, AES has partnered with companies of all sizes to solve complex engineering and software challenges. Here are a few examples of the work we're proud of.

OEM / Industrial Manufacturing

DryCalc: Drying Simulation Software

Engineering SoftwareSimulationManufacturing

Challenge

A leading OEM manufacturer needed accurate, easy-to-use software to design and simulate drying systems for their printing and coating lines. Existing tools were either too complex or insufficiently accurate for real-world conditions.

Solution

AES developed DryCalc, a purpose-built drying simulation application that models heat and mass transfer across a wide range of dryer configurations. The software provides fast, accurate results that engineers can trust for both design and rating analysis.

Outcome

DryCalc is now used by engineers at OEM manufacturers, printing companies, and coating operations worldwide. It has reduced design cycle time by over 40% for typical projects.

Distribution & Logistics

Enterprise Inventory Management System

Custom SoftwareDatabaseLogistics

Challenge

A mid-size distribution company was managing inventory across three warehouses using disconnected spreadsheets and legacy software. Stock discrepancies, delayed orders, and manual reporting were costing significant time and money.

Solution

AES designed and built a centralized inventory management system with real-time tracking, automated reorder alerts, barcode scanning integration, and a management dashboard with live reporting.

Outcome

The client reduced inventory discrepancies by 85% within the first quarter and cut order processing time in half. The system now handles over 10,000 SKUs across all locations.

Professional Services

Client Portal for Engineering Firm

Web SolutionsPortalProfessional Services

Challenge

An engineering consulting firm needed a secure web portal where clients could submit project requests, track progress, review deliverables, and communicate with the project team — all in one place.

Solution

AES built a full-featured client portal with role-based access, document management, project milestone tracking, and integrated messaging. The portal was designed to match the firm's brand and workflow.

Outcome

Client satisfaction scores improved significantly, and the firm reduced internal project coordination overhead by 30%. The portal became a key differentiator in winning new business.

Precision Manufacturing

Automated Quality Control Database

Database DevelopmentManufacturingCompliance

Challenge

A precision parts manufacturer needed to replace a paper-based quality control process with a digital system that could capture inspection data, flag non-conformances, and generate compliance reports automatically.

Solution

AES designed a relational database system with a custom front-end for shop floor data entry, automated non-conformance workflows, and a reporting module that generated ISO-compliant documentation on demand.

Outcome

The manufacturer achieved ISO certification within 6 months of deployment and eliminated all paper-based QC records. Audit preparation time dropped from days to hours.

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